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Rubber banbury machine hydraulic internal mixer rubber kneader rubber mixing
| Model | LN-GK-25N | LN-GK-35N | LN-GK-50N | LN-GK-80N | LN-GK-110N | LN-GK-160N | LN-GK-250N | LN-GK-270N | LN-GK-420N |
| Total mixing volume | 26.5 (tangential) | 35 (tangential) | 50 (tangential) | 80 (tangential) | 110 (tangential) | 147 (tangential) | 253 (tangential) | 250 (tangential) | 425 (tangential) |
| Working volume | 20 | 26 | 37.5 | 60 | 82.5 | 110 | 140 | 188 | 319 |
| Driving motor (KW) | 55 | 75 (90) | 90 (110) | 220 | 250 (280) | 500 | 250 | 1250 (1500) | 2*1250 |
| Rear rotor speed (RPM) | 40 | 40 | 40 | 40 | 40 | 4-40 | 20 (front rotor) | 4-40 (6-60) | 6-60 |
| Speed ratio | 1:1.16 | 1:1.16 | 1:1.16 | 1:1.16 | 1:1.16 | 1:1.16 | 1:1.16 | 1:1.16 | 1:1.16 |
| Air pressure RPA | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 |
| Compressed air consumption (m³/H) | ~70 | ~75 | ~80 | ~100 | ~230 | ~300 | ~120 | Hydraulic | Hydraulic |
| Water consumption (m³/H) | ~10 | ~12 | ~15 | ~25 | ~35 | ~45 | ~23 | ~100 | ~150 |
| Cooling water pressure RPA | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 |
| Machine weight (KG) | 7000 | 9000 | 14000 | 22000 | 26000 | 36000 | 35000 | 50000 | 76000 |
| Dimensions (mm) | 4460*3225*3200 | 4500*2200*3300 | 5560*2510*3200 | 5800*2560*4200 | 6620*2850*4400 | 8000*3300*4953 | 7100*3905*4953 | 8700*4320*6160 | 10800*4960*7040 |
| Model | LN-GK-30E | LN-GK-45E | LN-GK-90E | LN-GK-135E | LN-GK-160E | LN-GK-190E | LN-GK-250E | LN-GK-320E | LN-GK-420E |
| Total mixing volume (L) | 30 (Intermeshing) | 47 (Intermeshing) | 87 (Intermeshing) | 140 (Intermeshing) | 160 (Intermeshing) | 200 (Intermeshing) | 250 (Intermeshing) | 320 (Intermeshing) | 420 (Intermeshing) |
| Working volume (L) | 20 | 30 | 57 | 91 | 104 | 130 | 162 | 208 | 273 |
| Driving motor (KW) | 160 | 280 | 520 | 720 | 750 | 1100 | 1250 | 1680 | 2-1250 |
| Rear rotor speed (RPM) | 6-60 | 6-60 | 6-60 | 6-60 | 5-50 | 6-60 | 4-40 | 6-60 | 6-60 |
| Speed ratio | 1:1 | 1:1 | 1:1 | 1:1 | 1:1 | 1:1 | 1:1 | 1:1 | 1:1 |
| Air pressure RPA | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 |
| Compressed air consumption (m³/H) | Hydraulic | Hydraulic | Hydraulic | Hydraulic | Hydraulic | Hydraulic | Hydraulic | Hydraulic | Hydraulic |
| Water consumption (m³/H) | ~15 | ~15 | ~25 | ~40 | ~50 | ~60 | ~100 | ~120 | ~150 |
| Cooling water pressure RPA | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 |
| Machine weight (KG) | 11000 | 15000 | 23000 | 29000 | 39000 | 45000 | 56000 | 60000 | 78000 |
| Dimensions (mm) | 4500*2200*3300 | 6200*2435*3750 | 7500*2870*4700 | 8200*3100*5275 | 8600*3800*5730 | 9000*4500*6200 | 9500*4800*6330 | 9800*4850*6500 | 11500*4960*7400 |
Mass Production Kneader Mixer with Different Rotors
LINA Shear Type Dispersion Kneader for Rubber is suitable for a wide range material including high filling rubber, plastic, elastomers, ceramics and mental, and other solids, semi-solid and powder materials. To ensure the maximum dispersion effect, the specification of rotor, top and down ram is optimized. This model of Intermeshing Type banbury mixer, the rotor must be driven by a constant speed connecting gear, the large diameter of one rotor interacts with the small diameter of the opposite. There is ridges on the rotor, the ridges are helically shaped along the rotor to allow the mixing material to move axially within the mixing chamber. Dispersion mixing is mainly carried out in a small gap between two size rotors. For high hardness materials, Tungsten carbide can be casted on the surface of rotors and mixing chamber. In addition, surface that directly contact with the materials is mirror polished which ensures all the materials easy to be cleaned without stickiness and avoid formula lost and pollution. This type of Small Size Banbury Kneader with Intermeshing Type is able to meet the large demand in today`s industry. Intermeshing Type Dispersion Kneader, Intermeshing Type Dispersion Kneader, Intermeshing Kneader For Rubber Mixing, Rubber Intermeshing Type Kneader
Characteristics of Mass Production Kneader Mixer for Rubber
1. Higher cleanness: Clean up the material without dead corners, the mixing chamber and rotors can be separated completely; All surface that directly contact with the material is mirror polished, which ensure all the materials easy to clean without stickiness.
2. Wearable inner cavity: Imported special new alloy steel and Vacuum heat treatment are adopted. Strong wear resistance, resistance to horizontal erosion, corrosion resistance and high glossy finish effects are achieved.
3. Adjustable rotor speed ratio: The speed ratio of rotors is adjustable, which target at some special material function requirements and achieve best dispersion effect and efficiency.
4. Temperature control system: A lot of trials report that stage temperature control has the essential effect of ceramics` color difference.
PLC intelligent control system:
1. Real-time data record and export of kneading time, temperature (mixing chamber and front/rear rotors), ram pressure, current, torque and recipe code.
2. The control system can be set up to 20 mixing steps, save 20 recipe spaces.
3. The control system is capable of remote importing of the process recipe and data monitoring, and communicating with MES via Ethernet communication interface.
4. An Ethernet communication interface and 20% of the control points are reserved. Touch screen is provided
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